A Sample of ECTC Sessions:
Buy the Proceedings: CD-ROM or Paper
The 36 presentation sessions plus lots of poster papers kept
everyone writing notes and asking questions. For the 80% of CPMT
members that were not able to make the meeting the CD-ROM or paper
proceedings are still available.
There was calm, confident mood at this year's conference at
the San Diego Harbor Sheraton.
Most engineers from industry looked worn out but saw orders picking
up and so were positive about the future. Most of the professors
saw their states running out of money and cutting back on financial
support for universities
particularly salaries. Most of the
students were very glad when their work was taken seriously and
they cautiously engaged in scoping out employment opportunities.
Session 26: Advanced Packaging Technologies Chaired by Joseph W. Soucy (Draper Labs)
and Sudipta Ray (IBM)
Muhannad Bakir of Georgia Tech spoke of the "Sea of Leads".
This technology allows compliant contacts of up to 12,000/cm2.
Under each solder bump is an air "bubble" that gives
up to 30 microns of compliance.
William Dritzler of Lockheed Martin (San Diego) mentioned that
the packaging of RF components is 72% o;f the cost of shipboard
antenna. To this end he reported on a long term project using
plastic backed chips on flex circuits.
Seong-A Kim of KAIST discussed wafer level MEMS vacuum packaging.
He methodically compared the different methods of bonding wafers
together: direct bonding--anodic and fusion, as well as indirect
with eutectic AuSn, glass frit, and B-stage epoxy. They perfected
solder with leak rates x100 of minimum mil spec. However, for
very small MEMS package volumes even this leak rate many be too
high.
Silke Spiesshoefer of University of Arkansas presented a new
Z-axis connector for 3D packaging techniques that has advantages
over solder balls, fuzz buttons, and wires embedded in elastomer.
The approach involved multiple gold wire bond stubs plated with
a spring retentive material with gold frosting. These stubs are
amazingly uniform and form good pressure contacts over a range
of deformation.
Erik Jung of University of Berlin discussed thinning wafers
to 15 microns and embedding the chips within the board (chip in
polymer)
D. Pinjala of the Institute of Microelectronics characterized
a Thermal Interface Material designed to minimize the need for
tight tolerances in assembly.
Session 36: Web-Based Packaging Education: Demonstrations
chaired by Paul Wesling (Compaq) and Al Puttlitz (consultant).
The CPMT Society and other funding sources have been funding
the development of web based courses that would help with continuing
education of CPMT members. This session let web authors show their
stuff. Picture shows Patrick
McCluskey (U of Maryland), Paul Wesling (Compaq) and Jim Morris
(Portland State U.).
James Morris of Portland State University discussed an Internet
Course for conductive Adhesives used in Packaging. During the
question period it was mentioned that a core library of java script
for common packaging screen displays might be shared to help authors
be more productive.
Patrick McCloskey of the University of Maryland discussed a
Web-Based Graduate Course on Design-for-reliability of Electronic
System. It seemed a systematic way of reviewing the most common
failure modes and how to avoid them.
Rutgers University demonstrated their electronics packaging
course. Since packaging is 47% of the cost of high performance
ICs this is an important part of their curriculum. They had built
in controls that allowed slowing down the presentation, repeating
sections, and random access to different sections. (might be perfect
for students getting tired of lectures).
A hands-on course was discussed by professors at Georgia Tech
intended for the many engineers world-wide who are involved in
complex board assembly and test. It takes $40K to design and fab
a complex board. Thus it makes sense to have a virtual lab to
make and test boards for education.
The most attended course came from Budapest University of
Technology and Economics as presented by Zsolt Illyefalvi-Vitez.
He reported 400 students a year take their very basic electronics
knowledge computer based course (on a CD-ROM). It looked very
interesting but the version completely translated to English will
take a bit longer (any volunteers.)
Session 24: RF and RF MEMS chaired by Lih-Tyng Hwang (Motorola)
and P. Agrawal (Propulsion Networks)
Alan M. Lyons of Lucent Technologies discussed a detailed study
of matching a 40 Gb/s connector to transmission lines on a high
speed board. The study was needed to insure testability of the
final design, ease of assembly and repair, and supply a standard
interface for many different component vendors. The design/simulation
of the connector to circuit launch geometry in detail was needed.
Hector J. De Los Santos of Coventor discussed the boundary
conditions that determine the best MEMS inductors that you can
make.
Lih-Tyng Hwang of Motorola used tools such as Ansoft HFSS to
find the best package for MEMS RF switch packaging from several
"commercial" variations.